Logo IPS - Inline Process Solutions Invers
Contact >
Logo IPS - Inline Process Solutions Invers

Field of application

CRYSTALLIZATION

ARIMOS crystal Laborarbeit
ARIMOS Crystal

Benefit from...

  • ... high-contrast and true-to-scale image acquisition – an essential requirement fo....high-performance image analysis.
  • ... a variable measurement volume that allows representative measurements, less blocking, and easy cleaning.
  • ... precise imaging of particles of different sizes.

Discover the potential of our patented hardware solution

Application examples of CRYSTAL

Application example 1

  • Crystallizers and peripherals in production, for example multi-product plants in batch or continuous operation with changing feedstock quantities & qualities.
  • Industry sectors: Chemical and food industry
Problem - Solution - Your advantages
  • Problem
  • Increased defective production, operational disruptions, and plant shutdowns due to:
  • Process changeovers
  • Feedstock fluctuations
  • High process dynamics and slow-responding measuring equipment, so that usually only the end product can be evaluated.
  • End product has wrong crystal shape or size, so that downstream separation is necessary to achieve correct product specification.
  • Solution
  • ARIMOS crystal achieves time-accurate and precise visualization of crystal size from seed to final product.
  • Comprehensive insights in flow behavior.
  • Your advantages
  • Increase your overall equipment effectiveness (OEE) by significantly reducing malfunctions and downtime.
  • Avoid loss of sales and write-offs on feedstock and energy due to defective production.
Problem - Solution - Your advantages
  • Problem
  • Increased defective production, operational disruptions, and plant shutdowns due to:
  • Process changeovers
  • Feedstock fluctuations
  • High process dynamics and slow-responding measuring equipment, so that usually only the end product can be evaluated.
  • End product has wrong crystal shape or size, so that downstream separation is necessary to achieve correct product specification.
  • Solution
  • ARIMOS crystal achieves time-accurate and precise visualization of crystal size from seed to final product.
  • Comprehensive insights in flow behavior.
  • Your advantages
  • Increase your overall equipment effectiveness (OEE) by significantly reducing malfunctions and downtime.
  • Avoid loss of sales and write-offs on feedstock and energy due to defective production.

Application example 2

  • Crystallizers and peripherals in R&D laboratories/testing facilities (batch operation with changing feedstocks, continuous operation with changing feedstock quantities & qualities).
  • Characterization of multi-component systems regarding separation of key and by-products by means of crystallization.
  • Industry sectors: Chemical and food industries
Problem - Solution - Your advantages
  • Problem
  • High personnel costs in screening operation
  • Defective batches cannot be detected and stopped at an early stage, so batches run to the end.
  • Time-consuming analysis during operation: Offline / atline (sampling, preparation & measurement), online (measurement in bypass with tendency to blockage).
  • Slow-responding offline analysis leads to increased defective batch rate in highly dynamic crystallization processes.
  • High defective batch rate increases asset utilization and time-to-market per project.
  • Solution
  • ARIMOS crystal provides particle shape & size in real time directly at the point of interest.
  • Sampling and time-consuming analysis are eliminated.
  • In case of changing process conditions immediate intervention gets possible.
  • Your advantages
  • Lower personnel expenses and thus reduced personnel costs.
  • Lower asset utilization per project and thus a shorter time-to-market.
  • Successful scale-up due to better process understanding – from lab to industry scale.
Problem - Solution - Your advantages
  • Problem
  • High personnel costs in screening operation
  • Defective batches cannot be detected and stopped at an early stage, so batches run to the end.
  • Time-consuming analysis during operation: Offline / atline (sampling, preparation & measurement), online (measurement in bypass with tendency to blockage).
  • Slow-responding offline analysis leads to increased defective batch rate in highly dynamic crystallization processes.
  • High defective batch rate increases asset utilization and time-to-market per project.
  • Solution
  • ARIMOS crystal provides particle shape & size in real time directly at the point of interest.
  • Sampling and time-consuming analysis are eliminated.
  • In case of changing process conditions immediate intervention gets possible.
  • Your advantages
  • Lower personnel expenses and thus reduced personnel costs.
  • Lower asset utilization per project and thus a shorter time-to-market.
  • Successful scale-up due to better process understanding – from lab to industry scale.

Specifications of the inline sensor technology

CRYSTAL

Crystal
Installation

two-sided as measuring cell via double apparatus access with desired connection system (flange, triclamp, etc.)

Particle size range (µm)30 - 10.000
AccuracyOn request (internally validated)
Temperature (°C)-50 to 180
Pressure (bar abs) 1 to 5
ATEX certificationOn request
Food certification according to EG1935/2004On request
MaterialStainless steel, Hastelloy version on request

Feasibility analysis

Check the applicability of our products in your plant:

Benefit from the unique hardware and software combination

The smart sensor technology

Icon Crystal 2
Icon Crystal 1

CRYSTAL

ANALYZE

ANALYZE

The excellent image data of ENTRAIN enables a performant and accurate analysis. With ANALYZE you get an accurate, reliable, and AI-based analysis software.

LEARN MORE

Discover further software products

The journey to the autonomous plant.

CONTROL

With the help of the parameters received from the image analysis requests for action can be defined. CONTROL regulates valves and other components of your plant and thus allows e.g. the exact adjustment of a drop size by regulating the rotation speed of your agitator.

LEARN MORE

SMART

SMART creates a correlation between the image material, further process information (e.g. yield, temperature, etc.) and the process quality. With this an up-to-date evaluation of the process condition, a process prediction as well as predictive maintenance is achieved.

LEARN MORE

We look forward to hearing from you.

YOUR CONTACT TO US

Inline Process Solutions - IPS Logo

Inline Process Solutions GmbH

Trippstadter Str. 110
67663 Kaiserslautern
Deutschland

Phone:

+49 173 27 34 870

E-mail address:
info(at)inline-process.solutions

Google Maps

By loading the map, you agree to Google's privacy policy.
Learn more

Load map

IPS Logo invers

Follow us >

© IPS – Inline Process Solutions 2024

Contact >

Phone contact