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AI-based Inline Particle Analysis

Automated Particle Measurement Technology

We develop AI software and specialized hardware for the automated analysis of particle images from microscopes and inline sensors — delivering precise particle size and shape data in real time, without manual evaluation.

10×
faster analyses
Automated evaluation instead of manual data review.
Up to 30 %
lower process costs
Less manual effort and shorter processing times.
Up to 90 %
higher detection accuracy
More precise results through AI-powered analysis.

AI meets industrial image processing

Three core technologies for precise inline particle analysis directly in the production process.

Precise

We specialise in the image analysis of particles with complex shapes, heavy overlaps and interfering variables. Our extensive experience allows us to evaluate your image data quickly, reliably and precisely — delivering an analysis tailored exactly to your application.

Scalable

Thanks to our robust algorithm, we can analyse even large data volumes in a short time. It makes no difference whether a sample contains 10 or 10,000 images — as long as image quality does not change significantly within a sample. Automated evaluation of entire image series is now within reach.

Plannable

Data management, analysis and reporting from a single source. Your experts generate the image data; we take care of reliable evaluation. This makes analysis workloads plannable, relieves specialist staff sustainably and deploys laboratory resources efficiently.

Hardware & Software for your process

From compact inline sensors to the complete analytics platform – individually tailored to your processes, requirements and quality targets.

Hardware
akterIN Inline-Sensor
Vessels + wide pipelines

akterIN

Precise real-time detection of solids, bubbles and droplets in liquids directly in vessels and wide pipelines. Ideal for mixing processes, hydrogen applications and solid-liquid systems.

Process Access
Einstecksensor
Flansch DN50 – DIN EN 1092-1
Measurement Range
Mikro: (8) 11 – 380 (1.090) µm
Meso: (13) 16 – 770 (2.180) µm
Process Temperature
–40 bis 140 °C
Process Pressure
1 bis 17 bara
athairON Inline-Sensor
Pipeline all-rounder + ATEX

athairON

The all-rounder for pipelines. Detects solids, bubbles and droplets in real time and stands out with its self-cleaning measurement gap. Ideal for crystallization, precipitation, extraction as well as powder and granulate processes.

Process Access
Durchflusssensor
Triclamp DN50
Measurement Range
Mikro: (7) 10 – 280 (790) µm
Meso: (15) 23 – 1.120 (3.170) µm
Process Temperature
–30 bis 100 °C
Process Pressure
1 bis 5 bara
ATEX
✓ Ja
denebON Hochdruck-Sensor
High pressure + ATEX

denebON

For demanding processes under pressure. Quantifies bubbles in liquid streams up to 40 bar and in potentially explosive atmospheres.

Process Access
Durchflusssensor
Flansch DN150 – DIN EN 1092-1
Measurement Range
Mikro: (7) 11 – 650 (1.840) µm
Meso: (11) 24 – 2.160 (6.120) µm
Process Temperature
15 bis 100 °C
Process Pressure
1 bis 41 bara
ATEX
✓ Ja
naosIN Gassensor
Droplets in gas streams

naosIN

Precise droplet and particle detection in gas streams. Developed for the design and optimization of separators, nozzles, filters and spray-drying processes.

Process Access
Einstecksensor
Flansch DN80 – DIN EN 1092-1
Measurement Range
Mikro: (6) 9 – 380 (1.090) µm
Meso: (15) 23 – 770 (2.180) µm
Process Temperature
0 bis 121 °C
Process Pressure
0,1 bis 4 bara
enifAT Laborsensor
Lab & screening

enifAT

The lab solution for fast screening. Analyze suspensions, emulsions and foams with small sample volumes, flexibly configured as an at-line or online solution to suit your needs.

Process Access
Probenschleife und Durchflusszelle
Measurement Range
Mikro: (7) 10 – 405 (1.150) µm
Meso: (17) 26 – 1.620 (4.590) µm
Process Temperature
0 bis 90 °C
Process Pressure
1 bis 11 bara
Software
somaWORKSPACE Software
Sensor control, data management & image analysis

somaWORKSPACE

Use our software platform in combination with our sensors, or stand-alone for your microscope images. At its core is AI-driven image analysis for determining particle size and particle shape. The software also lets you control the sensors, manage experiments and data, and derive long-term trends.

Our Services

Not sure whether our technology fits your process? We support you with two tailored entry-level offerings.

Hardware-Machbarkeit prüfen

Check Hardware Feasibility

We assess the use of our technology in your process, on-site or using your own samples.

Learn more
Software-Machbarkeit prüfen

Check Software Feasibility

Upload your particle images for free and receive an initial assessment of their evaluability.

Learn more
Bildanalyse im Auftrag

Image Analysis on Demand

Get reproducible results through our professional image analysis service.

Learn more

Used by market leaders

Sulzer
RVT Process Equipment
Saltigo GmbH
Technische Universität Braunschweig
RPTU Kaiserslautern-Landau
Food Technology

Monitoring of crystallization

Fine Chemicals

Quality measurement of powdered performance materials

Energy Technology

Downstream monitoring of electrolyzers

Fine Chemicals

Comparison of batch-to-batch crystallizations

Equipment Engineering

Design of separators and nozzles

IPS's technology gives us direct, immediate insight into our production process — a huge benefit for both our internal R&D and our quality control.

Head of Pilot Plant & Scale-Up

Ready for precise inline particle measurement technology?

Gain real-time insights into your processes, increase quality and efficiency, and make decisions based on reliable data. Together we'll find the right solution for your application.